MADARA-KOV Ltd.

The forgings production in MADARA provides hot and cold pressed stampings from steel. It is equipped with single-crank stamping presses, steam pneumatic hammers, horizontal forging machines and single-crank eccentric stamping presses. The technological process involves preparation, heating by induction or with crude oil, forging, heat treatment and shotblasting. Specific forgings: unit weight from 1.5 kg up to 43 kg Overall dimensions from 80 mm up to 920 mm Forging-press lines: 1. Forging hot stamping presses - Crank stamping press 1600 tons + induction unit KIN 5 + crank trimming press 160 tons Crank stamping press 1600 tons + induction unit KIN 2 + crank trimming press 160 tons + forging console rollers 50 tons Crank stamping press 4000 tons + flame liquid fuel heating furnace + crank trimming press 400 tons Crank stamping press 6300 tons + flame liquid fuel heating furnace + crank trimming press 630 tons 2. Horizontal forging machines - Horizontal forging machine 400 tons + flame liquid fuel heating furnace - Horizontal forging machine 800 tons + flame liquid fuel heating furnace - Horizontal forging machine 1250 tons + flame liquid fuel heating furnace 3. Steam pneumatic hammers - Steam pneumatic stamping hammer 2 tons + flame liquid fuel heating furnace + crank trimming press 160 tons Steam pneumatic stamping hammer 4 tons + flame liquid fuel heating furnace + crank trimming press 630 tons Steam pneumatic stamping hammer 10 tons + flame liquid fuel heating furnace + crank trimming press 1000 tons Control Incoming for the metal Outgoing for the product Chemical analysis yes yes Metallographic analysis yes yes Mechanical tests yes yes Magnetic field testing no yes Other activities: 1. Heat treatment: eight furnaces: - type - electric resistance heating - maximum temperature - 900 degrees - capacity 8000 tons/year 2. Shotblasting machines : type PT 1800 - capacity 800 kg/hour