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Manev - WW

Manev - WW is founded at 1992 in Rousse, Bulgaria. This fully automated system has been designed for two-way picking up of the raw glass pane ingots from the glass storage racking. The glass is picked up for processing following preliminary selection of
Manev - WW is founded at 1992 in Rousse, Bulgaria




PRODUCTS



UNLOADING DECK ASSEMBLY RK – S/D/SM/DM - NEW!

This fully automated system has been designed for two-way picking up of the raw glass pane ingots from the glass storage racking.


The glass is picked up for processing following preliminary selection of the operation from the RK control panel or on the basis of data supplied by the process sequence monitoring system (optimization).

The system is equipped with a transportation device (longitudinal travel), which allows picking up of the raw glass pane ingots one after another from two rows of glass storage locations (pyramids).

Mounted on the chassis are a hydraulic aggregate and a vacuum pump. The hydraulic aggregate feeds the prescribed oil pressure to the outgoing trolley, respectively the rotating frames. The vacuum pump provides the necessary vacuum for the suction units, which help lift the glass panes. The two rotating frames with the girdles of the suction units run on bearings in the chassis and are driven by hydraulic cylinders.

This station for fitting glass panes is equipped with a separation fixture.

The separation fixture guarantees that sticking together glass panes can be released and lifted. The separation fixture, however, is applicable and necessary only in the case of large size panes. The transportation rollers are put in motion by means of a chain gear and an electric motor fixed to the bottom side of the swivel-mounted frame.

The operation process is controlled by end cut-out switches located at different places. By means of selection on the RK control panel three different sizes of glass pane ingots may be loaded for processing.

MASHINE TYPE PK-S/M PK-D/M
Max glass sizes
Min glass sizes
Glass pane thickness
Loading depth
Unloading positions
Height
Unloading time
2750х3810 mm
1750х2000 mm
2 - 12 mm
600 mm
1 - 8
970* mm
3 min
3300х6000 mm
-
4 - 10 mm
1200 mm
2 - 6
970* mm
3 min



CUT TABLE

Shearing table for flat glass with pneumatic drive




Technical specifications  
Dimensions
Pneumatic lifting of the plot
Pneumatic lifting for transportation of
the glass
2200 x 3200 mm
up to 85°

rollers / air



ROLLING PRESS

The pneumatic vertical rolling press guarantees even pressing down of the glass package along its length to the required thickness.

The equipment comprises the following major assemblies:

- Feeder-conveyor with lamps
- Harmonious working capability washing mashine vertical press and tilt table
- Clamping rubber rollers with pneumatic drive
- Photo-sensor for automatic cycle control
- Controller
- Outlet transporter

Technical specifications  
Air consumption rate
Speed
Installed power
Length
Width
Height
100
2,5 m/min
1,5 kW
4000 - 6000 mm
1100 mm
1600 mm; 2200 mm



VERTICAL GLASS-PACK WASHING MACHINE - Vmm
S 1,6/2

Technical characteristic:

- Low labour costs
- High productivity
- No expensive chemicals for rinsing
- Universality and multi-variability
- Problem-free integration into semi-automatic lines
- Guaranteed drop-free antistatic rinsing irrespective of the hardness of the used water
- Stainless steel washing units

Technical specifications  
Rinsing height
Glass pane thickness
Rinsing speed
Installed power
Number of brushes
Water consumption rate
Demineralizer capacity
Length
Width
Height
1600 mm (open air)
3 - 10 mm
(1,7) m/min
9 kW
2
120 l/day
360 l/day
5200 mm
1100 mm
2800 mm



VERTICAL GLASS-PACK WASHING MACHINE - Vmm
S 1,6/4

Technical characteristic:

- Low labour costs
- High productivity
- No expensive chemicals for rinsing
- Universality and multi-variability
- Problem-free integration into semi-automatic lines
- Guaranteed drop-free antistatic rinsing irrespective of the hardness of the used water
- Stainless steel washing units
- The washing sensibility of coated glass

Technical specifications  
Rinsing height
Glass pane thickness
Rinsing speed
Installed power
Number of brushes
Water consumption rate
Demineralizer capacity
Length
Width
Height
1600 mm
(open air)
3 - 10 mm
0 - 3,5 m/min
10 kW
4
120 l/day
360 l/day
5500 mm
1100 mm
2800 mm



VERTICAL GLASS-PACK WASHING MACHINE - Vmm
S 2,2/4

Technical characteristic:


- Low labour costs
- High productivity
- No expensive chemicals for rinsing
- Universality and multi-variability
- Problem-free integration into semi-automatic lines
- Guaranteed drop-free antistatic rinsing irrespective of the hardness of the used water
- Stainless steel washing units
- The washing sensibility of coated glass

Technical specifications  
Rinsing height
Glass pane thickness
Rinsing speed
Installed power
Number of brushes
Water consumption rate
Demineralizer capacity
Length
Width
Height
2200 mm
3 - 10 mm
0 - 3,5 m/min
14 kW
4 - 8
200 l/day
360 l/day
7000 mm
1100 mm
3400 mm



VERTICAL DOUBLE GLASSLINE - VLS 2,2

- Stainless steel washing units
- 4-8 washing brushes
- The washing sensibility of coated glass
- Air fun (Ventilator) with capacity of 6000 m3/min
- Washing water purification system
- Working direction from left to right
- Monitored washing control
- Combining two glasses manualy

- Harmonious working capability washing mashine vertical press and tilt table
- Vertical press with couple rubber rollers
- Working in automatic between the thickness from 10 mm to 40 mm
- Pneumatic sinking plot with follow-up horizontal transportation of the glass package

Technical specifications  
Voltage
Frequency
Installed power
Air pressure
Air consumption rate
Length
Width
Height
Weight
Noise emission

Washable glass sizes:
Length
Height
380 V
50 Hz
17 kW
6 bar
150 L/min
14 300 mm
2 300 mm
3 400 mm
2800 kg
90 dB (A)


350-3210 mm
100-2200 mm



VERTICAL DOUBLE GLASSLINE -VLS 1,6

- Stainless steel washing units
- 4-8 washing brushes
- The washing sensibility of coated glass
- Air fun (Ventilator) with capacity of 6000 m3/min
- Washing water purification system
- Working direction from left to right
- Monitored washing control
- Combining two glasses manualy
- Harmonious working capability washing mashine vertical press and tilt table
- Vertical press with couple rubber rollers
- Working in automatic between the thickness from 10 mm to 40 mm


Technical specifications  
Voltage
Frequency
Installed power
Air pressure
Air consumption rate
Length
Width
Height
Weight
Noise emission

Washable glass sizes:
Length
Height
380 V
50 Hz
10 kW
6 bar
100 L/min
11 000 mm
1 100 mm
2 800 mm
2 600 kg
90 dB (A)

350-3210 mm
100-1600 mm



SCROLLING TABLE

Technical specifications  
Voltage
Frequency
Air pressure
Air consumption rate
Height

Washable glass sizes:
Number of cups
Speed of rotation
380 V
50 Hz
6 bar
150 L/min
950 mm

2500x2500 mm
2
0 - 6 об/min



VERTICAL LINE FOR INSULATING GLASS UNIT PRODUCTION WITH AN AUTOMATED PANEL PRESS

High-quality and high-efficiency manufacturing of IG Units with servo motor technology

- Left-to-right working direction
- Automatic speed adjustment at carrier wheels
- The washing machine is equipped with a washing section, a rinsing section and a drying section, separated by stainless-steel partition screens;
- Automated demineralizer;
- Stainless steel water tank;
- Illuminated control system after the washing unit
- Possibility for automated manufacturing of double and triple IG units
- Possibility for automated production of all types of flat “structural glazing”
- Surface protection system with air flow
- Touch screen control
- Possibility for selecting an automated or manual work mode
- Thickness control of the IG unit in 4 (four) different points
- A “hot-line” service for the line operation control
- Possibility for generating a “service” clearance of 500 mm between the two panels



Options:
- Height of IG unit – 1600 mm; 2250 mm; 2500 mm
- Number of brushes – 4; 6; 8 brushes

Optional equipment:

- Tilt conveyor table after the press unit
- Horizontal roll conveyor table for the IG unit
- Additional vertical conveyor between the assembly table and the panel press.



BUTYL EXTRUDER

The Butyl Extruder Model BE-7000 of 7 kg capacity is used to apply the first butyl sealing onto the aluminium frames of the double-sealing panes of insulating glass.

Its specific characteristics are:


- A belt conveyor which shifts the frame with uniform motion at variable speed (0 to 30 m.p.min.)
- Synchronized opening-closing of the nozzles spraying the butyl and weels which block the frame on the belt conveyor
- Opening of nozzles from 5 mm to 29 mm
- Electronic thermostats-programmed or manual starting
- Opportunities to regulate the butyl flowing rate

Technical specifications  
Voltage
Frequency
Air consumption
Max. hydraulic pressure
Installed power
Length
Width
Height
Weight
380 V
50 Hz
20 L/min
200 bar
4,5 kW
3 100 mm
470 mm
1000 mm
460 kg



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Video from Manev - WW


ПАДАЩ ТРАНСПОРТЬОР - video 1

amr cut - video 2

amr clean - video 3